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Many
bottling operations include large format bottling as part of their bulk
water processing systems.
Additionally,
water store designs may require filling and/or bottle washing capabilities
listed immediately below the large format selection table.
SMALL BOTTLING,
WATER AND CONVENIENCE STORE OPERATIONS
60 Bottle Per Hour Washer,
Filler and Capper
INTRODUCTION
The BWF60
is designed specifically for start-up or smaller operators. This unique
Washer/Filler/Capper offers features normally found only on much larger
and more expensive bottle washers.
The washing
system is designed to provide you with the cleanest bottles possible
at rates of up to 60 bottles per hour.
Its unique
shape allows you to wash 3, 5 or 6-gallon bottles in a minimum amount
of space. The filler is designed to fill up to 60 bottles per hour with
very little effort and low maintenance.
Each system
features polished type 304 stainless steel and other food grade materials
throughout to meet stringent bottled water regulations. This stainless
steel exterior ensures that each unit will provide many years of dependable
and trouble-free operation while remaining very attractive for the life
of the system.
BW60
The BW60
incorporates two, high-pressure pumps and specially designed nozzles
which are positioned to spray water directly into the bottleneck. This
high pressure spray cleans both the inside and the outside of the bottles.
It slightly lifts the bottle, allowing the exterior spray jets to create
the unique "lift and spin" feature.
This feature
rapidly rotates the bottles and insures a cleaner bottle, both inside
and out. The pumps used on the BW60 are produced by the same manufacturer
of the high capacity pumps used on our advanced BW150. The result is
a significantly cleaner bottle in less time with less wastewater.
The BW60
Washer operates on a three-cycle function which includes a one minute
detergent wash, one-minute sanitize and double-stage, final rinse, giving
you the cleanest and safest "washed-bottle" available. In
addition, the washing and sanitizing solutions are recirculated for
maximum economy.
The fully
insulated wash detergent tank even includes its own built-in heating
element to insure the wash solution is always at the ideal wash temperature.
Unlike other less advanced small washers, the wash and sanitizing solution
tanks have built-in automatic water level controls and low-water level
protection of the heating element and pumps.
The unique
front-loading design insures the easiest access for bottle loading and
unloading. This feature eliminates the need to lift or open cumbersome
doors to access the bottles.
The BW60
also incudes separate compartments for the washing, the sanitizing and
the rinsing stages. This feature is designed to eliminate carry over
of detergent into the sanitizing tank common on some competitive models.
The operation
and on-going servicing of the BW60 is designed to be as simple and straightforward
as possible for the operator. Allcontrols are placed at convenient locations
for easy access.
The system
is designed to roll through a standard doorway and connect to a 208
- 240 volt electrical supply.
$15,635, FOB Factory
BF60
The BF60
Bottle Filler is a manually controlled stainless steel filling system.
The filler operates manually by was of the stainless steel ball valve
control which isconnected to the main filler frame and roller table.
The operator
places the washed bottle directly under the fill head the opens the
ball valve to initiate the fillingprocess.When filled, the operator
then closes the ball valve to finish the operation.
The system
comes with a stainless steel capchute and pull handle cap applicator.
$3394.00 FOB factory
TritonLine™
450
Large Format
450 Bottle Per Hour Automatic Bottle Washer,
Filler & Capper
Delivery 10-12 weeks
after receipt of order
Larger sizes(600,
900,1200 BPH)available
The first automatic
system to process MULTIPLE-SIZED bottles
and styles simultaneously---without hand-sorting or adjustments!
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The
unit is easy to hook up---just two supply water connections and
two drains are necessary.
Both
washer and filler use the same electrical connection.
Over-sized
filter screens provided for the pre-wash tank, wash tank and sanitize
tanks minimize the screen cleaning requirement, virtually eliminating
downtime for pump maintenance.
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The
BWF 450 automatically
washes, fills and caps up to 450 bottles an hour of most standard
sizes and styles without hand sorting. This is a MAJOR
INDUSTRY BREAKTHROUGH!
Stainless
steel piping is used throughout the BWF 450, and provides longevity,
durability and virtually eliminates maintenance.
Pre-stretched
strainless steel drive chains ride on self-lubricating UHMW support
guides to eliminate risk of grease contamination.
Multi-function
Programmable Logic Controller(PMC) provides immediate digital readout
at a glance. An adjustable rinse cycle controller is factory set
at 15 seconds but can be manually set at intervals up to 4 minutes.
Stack
lighting indicators show operating conditions at a glance, and bottle
position controls sense faults and alert the operator to problems.
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The ability to simultaneously cap
a wide variety of bottles is a major breakthrough for the
industry.
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Versatile fill heads allow for various
sized bottles with no adjustment of parts. |
Unique Cap Sorter makes cap application
reliable and safe.
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Bottles are automatically loaded into the washer from
the inlet conveyor
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Summary of
pre-wash and wash features:
- Able
to wash and fill a wide variety of bottle sizes at the same time
without manual adjustments, thus saving time, labor and sorting
costs.
- Uses
recycled product rinse water, to keep the pre-wash tank cleaner,
to save detergent, and to reduce the amount of separate bottle
pre-cleaning required before washing.
- Low-water
protection on all water tanks, to protect pumps and heating elements
from potentially damaging low-water conditions.
- Electric
wash water heater thermostatically controlled and separated from
Promogrammable Logic Controller.
- Adjustable
wash time up to four minutes per cycle. Normal wash is 60 second
wash, 30 second sanitize and 15 second cycle product water rinse.
- Plexiglass-enclosed
clean room separates washer unloading area from filling area.
- Bottles
stop at each station to ensure highest quality, cleanest bottle
possible.
- Chemical
feed pumps for detergent and sanitizer solutions are easily adjustable
at the PLC or pump, to maintain the proper solution concentration.
Summary of
filling features:
- Stainless
steel filler supply tank is designed to supply product water to
the filler valves. Water does not recirculate back to the main
storage tank, eliminating the threat of contaminating the large
tank and substantially reducing the amount of wastewater.
- inlet/outlet
bottle sensors provide positive bottle location.
- Unique
"lift-and-spin" capability in the washer. Bottle "lift-and-hold"
device during filling and capping process, for less damage to
bottle bottoms and the central drive chain.
- Stainless
steel conveyor on filler and stainless steel filler nozzles, for
increased durability, longer life, easier sanitation, and minimal
maintenance.
Summary of
capping features:
- High
capacity cap holder holds approximately 2000 caps, making hopper
refill process only a twice-a-shift operation.
- Floor-level
hopper means no ladder-climbing to fill sorter, making the operation
easier and safer.
- Elevator
automatically carries caps from hopper to pneumatically assisted
cap sorter.
- Cap-sorter
is quite and reliablek, with few moving parts to wear out or misalign.
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$117,206 FOB Factory
TritonLine™
450 Specifications
| System
Dimensions |
Length(incl.
loader and conveyor) |
16
ft (487.7 cm) |
Width |
9
ft (274.3 cm) |
Height |
9
ft 2 in (279.4 cm) |
Weight |
4300
lb (1950.45 kg) |
| General
Specifications |
Electronic
Controls |
Programmable
logic controller |
Bottle
Sizes |
3
to 5 gallon(with or w/out handle) |
Cap
Hopper Capacity |
1500-2000
caps(foam-lined or Safety Guard) |
Materials
in contact with water |
Sanitary
stainless steel, food grade schedule 80 PVC, nylon-braided hose
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Construction
Materials |
304
Stainless Steel |
Detergent
& Sanitizer |
Automatic
injection via precision metering pump. |
| Electrical
Requirements |
Electrical |
125
AMP 3-phase 200-240VAC(other options available) |
| Water
Requirements(customer-supplied) |
Wash |
1-2
liters per bottle |
Rinse |
1-2
liters per bottle @ 45 psi |
Final
rinse |
with
product water - 1 liter/bottle |
Fill |
45
gallons(170.3 liter/minute) @ 25 psi |
| Air
Pressure Requirements(customer supplied) |
Compressed
Air Requirement |
7
cfm, clean and dry |
Clean
Room Fill Chamber |
Filtered
air flow - 550 cfm |
| Production
Capacities Available |
Model
450 |
450
Bottles per hour |
Model
600 |
600
Bottles per hour |
Models
900, 1200 |
900
Bottles per hour |
Call:
1-805-773-4502 or e-mail:
[email protected]
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