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Fully Integrated System: complete turnkey package ready to run, with design-matched preconditioner and sanitization system as illustrated below.
Packaging: units can be housed in standard or custom containers or on free-standing customized skids for operation inside of a facility.
Automatic Control and Monitoring: using fuzzy logic, state-of-the-art all-digital Programmable Logic Controllers(PLC).
Convenient, easy-to-use touch screen for complete system operational transparency, diagnostics and monitoring.
High Production Rates: from 1000 to 96,000 US GPD configurations
High Efficiency Operation: as low as 20 watts/US gallon(power requirement is dependent on source water TDS)
Advanced Clean-in-Place(CIP) Design: digital monitoring provides accurate and efficient operation and automatic self-cleaning in all source water and dissolved solids environments.
Custom Design: Each unit custom designed and manufactured for your specific needs - production volume, operational environment(i.e container or skid) and input water conditions(fresh, brackish or salt water)
Energy Source Options: conventional electrical(your shore power or our integrated diesel power plant)
High Product Recovery Rates: exceeds conventional reverse osmosis
Difficult Source Water Conditions: greater than 100,000 PPM total dissolved solids. Prefiltration may be required to eliminate suspended materials or other items.
Lower Maintenance: fully automatic, digitally controlled operation and maintenance with no membranes to change or clean.
Higher Purity: exceeds reverse osmosis under all water source conditions(including seawater)
Turnkey Water Bottling System Integration: with our custom-designed blowmolding, bottling and packaging systems.
Small Distiller Footprint: 15' x 8' or less.
THIS PACKAGE IS WHAT THE BOTTLING INDUSTRY HAS BEEN WAITING FOR!
- HIGH EFFICIENCY
- HIGH VOLUME PRODUCTION
- LOW MAINTENANCE
- TURNKEY, DIGITAL OPERATION, MONITORING AND CONTROL(wireless connection and/or flash card memory)
- COMPLETE, FRONT END WATER PRECONDITIONING AND BACK END PRODUCT SANITATION
Full lab report on source water required prior to final design and accurate pricing.
Call for current delivery schedule:
Gene Shaparenko, CEO : 1-805-773-4502.
OR
WHICH OF THESE WASTE WATER OR CHEMICAL RECOVERY PROBLEMS ARE YOU DEALING WITH?
*Water Soluable Coolants
* Mop Water
* Compressor Condensate Parts
* Washing Water Vibratory & Tumbling Waste
* Die Cast Waste
* Plating Rinses
* Machining Coolants
* Ion Exchange Regeneration Waste
* Waste Wire Drawing Aqueous Cleaners
* Alkaline Cleaners
* Acid Cleaners
* Dye Penetrants
* Boiler Blowdown
* Air Scrubber Waters
* Etching Compounds
* Pressure Washing
* Storm Runoff
* Heavy Equipment Cleaning
* Glycol (Ethylene and Propylene)
* OIL/Gas Production Well Water Contaminants(finally, a cost-effective answer to a persistent problem)
* Rail/Tank Car Washwaters
* Stamping and Drawing
* Heat Treat Quench Water
* Floor Scrubber Wastewater
* Cooling Tower Water
* Powder Coating Washwater
* Steam Cleaning Washwater
* Truck Washing
* Groundwater Remediation
* Landfill Leachate
* Oily Wastewater
* Electroplating Rinses
* Lapping Solutions
* Aircraft Washing and Deicing
* Engine Rebuilding
* Wash Film Processing Wastewater
* Pharmaceuticals
* Printing Waste
* Paint Spray Booth Rinse
* Ultrafiltration/RO Concentrate and Reject
* Phosphatizing Wastewater
* Vat Cleaning
* Oily Bilge Water
* Commercial Laundry Water* Septic Waste Disposal(yields distilled water and biologically clean fertilizer)
*Municipal Waste Water Processing
*Many Others - I ran out of space on this page
FEATURES OF THE WASTE WATER AND CHEMICAL RECOVERY DESIGNS
All of the above features of the conventional distillation system PLUS:
Waste concentration and removal costs at less than 250 watts per gallon. Compare that to current waste disposal costs of 25 cents per gallon(or higher).
PLUS - you now have pure distilled water for in-house processes!!
Go HERE for more information on the use of vapor compression technology
for difficult waste processing.
DO YOU SEE YOUR APPLICATION ABOVE? PERHAPS YOU HAVE ANOTHER, DIFFERENT PROBLEM.
CALL US - WE HAVE SOLUTIONS THE REST OF THE INDUSTRY IS STILL DREAMING ABOUT!
Full lab report on source water required prior to final design and accurate pricing.
Call for general pricing and current delivery schedule:
Gene Shaparenko: 1-805-773-4502.
ABOUT SECOND GENERATION VAPOR COMPRESSION TECHNOLOGY
Vapor Compression DistillerVapor-compression evaporation (also known as mechanical vapor recompression MVR and also mechanical vapor compression MVC) is the evaporation method by which a blower, compressor or jet ejector is used to compress, and thus, increase the temperature of the vapor produced.
In this way, the vapor can serve as the heating medium for its "mother" liquid or solution being concentrated, from which the vapor was generated to begin with.
If no compression was provided, the vapor would be at the same temperature as its "mother" liquid/solution, and no heat transfer could take place. The efficiency and feasibility of this process lie on the efficiency of the compressing device (e.g., blower, compressor) and the heat transfer coefficient attained in the heat exchanger contacting the condensing vapor and the boiling "mother" solution/liquid.
Theoretically, if the resulting condensate is subcooled, this process could allow full recovery of the latent heat of vaporization, which would otherwise be lost if the vapor, rather than the condensate, was the final product; therefore, this method of evaporation is very energy efficient.The evaporation process may be solely driven by the mechanical work provided by the compressing device. A vapor-compression evaporator can make clean water from almost any water source.
Where vapor compression chiefly differs from reverse osmosis is its ability to make clean water from saturated or even crystallizing brines with TDS up to 650,000 mg/L. Reverse osmosis system are usually used to make clean water from sources no higher in TDS than approximately 50,000 mg/L.For economic reasons, evaporators were seldom operated on low-TDS water sources. Those applications are filled by reverse osmosis. The already brackish water which enters a typical evaporator is concentrated further. The increased dissolved solids act to increase the boiling point well beyond that of pure water. Seawater with a TDS of approximately 30,000 mg/L- exhibits a boiling point elevation of less than 1 degree F.
What is meant by "second generation" vapor compression technology"?
Vapor compression distillers came into the market in 1983 from Superstill Corporation, exhibiting exceptional advances in production capacity and energy efficiency over multiple effect and single stage distillation systems.
These 1983 machines were high maintenance units that were unable to handle dissolved solids levels in excess of perhaps 1500 PPM. They utilized "plate" technology which have since been replaced in the market by competitors using "tube-in-tube" technology.
Primary users for these first market entries were water stores, small bottlers and specialty businesses requiring only a few hundred gallons of distilled water per day.
More companies entered the market, making slight improvements on the Superstill design. Production capacity increased to about 6000 US gallons but efficiency remained at the original levels.
Now, a new, all digital design, optimized for greater energy efficiency, high input TDS and considerably higher production rates is available.
Welcome to the "second generation" of vapor compression distillers and waste water and chemical recovery technology.
International calls: 1-805-773-4502; FAX for laboratory water tests: 1-805-773-4409
